Forging Machine RD 230/500 HoV Z 230

Technichal Data

Machine Typeforging machine
Dimensions∅ 127 - 200 mm
Axle Length720 - 3.200 mm (both sides forged)
Applicationsmonobloc axles for truck + SUV, one-side and both-side forging of axle stubs

Design:

complete prodcution cell, fully automatic machine

Accessories:

inductive heating unit, tube introduction and reverse handling (chain conveyor), triple mandrel changer incl. cooling


Airbag pressure vessel
Airbag pressure vessel
Airbag pressure vessel

Ø 30 x 1,9 mm

  • airbag pressure vessel for side airbag
  • operating pressure approx. 600 bar / 8700 psi
  • diameter reduced on both ends with GFU reduction technology (cold forming)
  • bottom closed with GFU high-speed end-forming (hot forming)
  • both end mechanical treated
  • 100% measuring of all parts
  • Poka Yoke check included
Airbag pressure vessel
Mono tube shock absorber
Mono tube shock absorber

Shock absorber (mono tube)

Ø 50,8 x 2,0 mm

  • one-side closed and pressed bottom shape
Mono tube shock absorber
Flange shaft
Flange shaft

Gear shaft / flange shaft

Ø 64 x 11 mm

  • one-side flange formed
  • following mechanical treated
Flange shaft
Conveyor roller
Conveyor roller

Roller for bulk conveyor

Ø 108 - 219 mm

  • wall thickness 3 - 8 mm 
  • length 300 - 2100 mm 
  • both-side pre-forming of bearing seat
Conveyor roller
Mudguard holder
Mudguard holder

Mudguard holder for trucks

Ø 52 x 3 mm

  • one-side partially upset
  • following formed to the inside (tulip shape)
  • mechanical treatment and bending operation
Mudguard holder
Pressure vessel
Pressure vessel

Pressure vessel

Ø 114,3 x 6,8 mm

  • both-side forming of neck shape
  • following mechanical treatment
Pressure vessel
Mono tube shock absorber
Mono tube shock absorber

Shock absorber (mono tube)

Ø 50 x 2 mm

  • one-side closed and pressed bottom shape
Mono tube shock absorber
Twin tube shock absorber
Twin tube shock absorber
Twintube / reserve tube shock absorber

Ø 50,8 x 2,7 mm

  • bottom shape closed gas tight by GFU high-speed end-forming
  • inside bottom shape calibrated
Twin tube shock absorber
Pressure Vessel
Pressure Vessel

Pressure vessel

Ø 34 x 1,7 mm

  • 1st side bottom forming (tube end closed)
  • 2nd side neck forming
Pressure Vessel

Accumulator / Bubble Accumulator

OD 76,3 - 406 mm

  • wall thickness 6 - 33 mm 
  • length 260 - 2800 mm 
  • double side forming of bottom shapes
Accumulator
Airbag pressure vessel
Airbag pressure vessel

Airbag pressure vessel

Ø 30 x 2 mm

  • neck forming
  • groove forming
  • mechanichal treatment
Airbag pressure vessel
Radiator tube
Radiator tube
Radiator tube

Ø 20 x 1,5 mm

  • both ends closed by GFU high-speed end-forming (simultaneous)
  • punching of radial connecting holes
Radiator tube
Mono tube shock absorber
Mono tube shock absorber

Shock absorber (mono tube)

Ø 50 x 2 mm

  • one side closed and pressed bottom shape
Mono tube shock absorber
Gas tank neck shape
Gas tank neck shape
Pressure gas tank; neck shape

Ø 140 x 5 mm

  • forming of neck shape (hot forming)
Gas tank neck shape
Gas tank bottom shape
Gas tank bottom shape
Pressure gas tank; bottom shape

Ø 140 x 5 mm

  • closing of bottom shape by GFU high-speed end-forming + pressing of concave shape
Gas tank bottom shape