7. Special solutions

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Special requirements call for special services. Our engineers and technicians look forward to your tasks and new challenges. We are your contact for reliable machines, from the combination of various GFU forming technologies to complete production lines including mechanical processing, marking, measuring / testing, palletizing, JIS logistics and much more.

Models

Get to know our models

Special solution -
Bending device

Front upper control arm

Part dimensions
Øa: 0 - 40 mm
Length: 400 - 600 mm

Technical data
Pressforce: 125 KN
Pressstroke left: 250 mm
Pressstroke right: 250 mm
Forming: hydraulic

Special solution -
Bin Picking

Handle in the box

Part dimensions
Øa: 30 - 40 mm
Length: 150 - 550 mm
Wall thickness: 1.5 - 3.5 mm

Technical data
Cycle time: 6-9 sec.
Camera type: Keyence

Special solution -
DMC Lasercell

Part dimensions
Øa: 40 - 65 mm
Length: 150 - 550 mm
Wall thickness: 1.5 - 3.5 mm

Technical data
Cycle time: 8 - 10 sec.
Laser class: 4

Special solution -
Heat treatment pipes

Part dimensions
Øa: 25 - 40 mm
Length: 150 - 400 mm
Wall thickness: 1.5 - 3.5 mm

Technical data
Cycle time: 6 - 14
Heat treatment: inductive

Special solution -
Machinig seatbar tube

Part dimensions
Øa: 25 - 40 mm
Length: 150 - 550 mm
Wall thickness: 1.5 - 3.5 mm

Technical data
Cycle time: 6 - 12 sec.

Special solution -
Machinig seatbar tube

Part dimensions
Øa: 25 - 40 mm
Length: 150 - 550 mm
Wall thickness: 1.5 - 3.5 mm

Technical data
Cycle time: 6 - 12 sec.

Special solution -
Measuring

equipment inline

Part dimensions
Øa: 25 - 40 mm
Length: 150 - 550 mm
Wall thickness: 1.5 - 3.5 mm

Technical data
Cycle time: 6 - 12

Special solution -
Measuring

Seatbar tube

Part dimensions
Øa: 25 - 40 mm
Length: 150 - 550 mm
Wall thickness: 1.5 - 3.5 mm

Technical data
Cycle time: 6 - 12 sec.

Special solution -
Forming combination

Airbag

Part dimensions
Øa: 25 - 40 mm
Length: 150 - 400 mm
Wall thickness: 1.5 - 3.5 mm

Technical data
Cycle time: 6 - 10 sec.

Special solution -
Forming combination

Scaffold tubes

Part dimensions
Øa: 40 - 50 mm
Length: 500 - 4000 mm
Wall thickness: 2.5 - 4.0 mm

Technical data
Cycle time: 15 - 20 sec.

Components

Here you can find a list of all the components you can produce with our machines.

Control arm (FUCA)

- Aluminum billet partially upset using GFU upsetting technology
- Bending for preforming (near net shape) for the subsequent closed-die forging process
- Burr reduction
- Reduction in part costs

Control arm (FUCA)

- Bending of stretch-rolled aluminum billets for preforming (near net shape) for the subsequent closed-die forging process
- reduction of flash
- reduction of part costs
- short cycle times

Mudguard bracket for trucks

- Ø52 x 3 mm, partially swaged on one side using GFU swaging technology
- swaged end turned inwards using GFU flow-rolling process to enable thread attachment
- one-piece solution, without welding
- high reproducibility
- subsequent processes such as machining, bending, measuring in line possible

Scaffolding support

- Ø48.3 x 2.7 mm, drawn in on one side
- right-angled setting of the shoulder with partial increase in wall thickness in the transition area
- one-piece solution, without welding
- high reproducibility
- connected turn-key production line with short cycle times (approx. 20 sec.)

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